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Properties and Production Technology of Nickel-based Superalloys

After Russia pledged to scale back its military operations around Kyiv and in northern Ukraine, the prices of most industrial metals fell, led by aluminum, showing people's concerns for supply shortage eased.

At an earlier time, the West imposed sweeping sanctions on Russia for its invasion of Ukraine, which aroused concerns about the supply problem because Russia is a major producer of nickel, aluminum, and copper. 

Russia is also a major gas supplier to Europe, where potential supply disruptions are seen as hitting power-intensive aluminum and zinc production.  

"Hopes that Russia and Ukraine will reach an agreement to end the conflict have led to a sudden change in prices," said one metals analyst.

The prices of other commodities like the Inconel718 powder are still very uncertain.

Nickel-based superalloys are the most widely used. The main reason is that, one is that more alloying elements can be dissolved in the nickel-based alloy, and it can maintain good structural stability; the other is that it can form a coherent and ordered A3B-type intermetallic compound γ[Ni3(Al, Ti)] As a strengthening phase, the alloy can be effectively strengthened and obtain higher high temperature strength than iron-based superalloys and cobalt-based superalloys; thirdly, nickel-based alloys containing chromium have better oxidation and resistance than iron-based superalloys. 

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Nickel-based alloys contain more than ten elements, of which Cr mainly plays an anti-oxidation and anti-corrosion role, and other elements mainly play a strengthening role. According to their strengthening action mode, they can be divided into: solid solution strengthening elements such as tungsten, molybdenum, cobalt, chromium and vanadium; precipitation strengthening elements such as aluminum, titanium, niobium and tantalum; grain boundary strengthening elements such as boron, zirconium, Magnesium and rare earth elements, etc.


Production Process

In terms of smelting: in order to obtain more pure molten steel, reduce gas content and harmful element content; at the same time, due to the presence of easily oxidizable elements such as Al and Ti in some alloys, it is difficult to control non-vacuum smelting; it is also to obtain better thermoplasticity , Nickel-based heat-resistant alloys are usually smelted in a vacuum induction furnace, and even produced by vacuum induction smelting plus vacuum consumable furnace or electroslag furnace remelting.


In terms of deformation: forging and rolling processes are used. For alloys with poor thermoplasticity, they are even rolled after extrusion and billeting or are directly extruded with mild steel (or stainless steel) sheathing. The purpose of deformation is to break the casting structure and optimize the microstructure.


Casting: usually use a vacuum induction furnace to smelt the master alloy to ensure the composition and control the gas and impurity content, and use the vacuum remelting-precision casting method to make parts.


Heat treatment: Wrought alloy and some cast alloys need to be heat treated, including solution treatment, intermediate treatment and aging treatment. Take Udmet 500 alloy as an example. Its heat treatment system is divided into four stages: solution treatment, 1175℃, 2 hours, Air cooling; intermediate treatment, 1080°C, 4 hours, air cooling; primary aging treatment, 843°C, 24 hours, air cooling; secondary aging treatment, 760°C, 16 hours, air cooling. In order to obtain the required organizational state and good overall performance.


About KMPASS

KMPASS is a trusted global chemical material supplier & manufacturer with over 12 years experience in providing super high-quality chemicals and Nanomaterials. The company export to many countries, such as USA, Canada, Europe, UAE, South Africa, Tanzania, Kenya,Egypt,Nigeria,Cameroon,Uganda,Turkey,Mexico,Azerbaijan,Belgium,Cyprus,Czech Republic,Brazil, Chile, Argentina, Dubai, Japan, Korea, Vietnam, Thailand, Malaysia, Indonesia, Australia,Germany, France, Italy, Portugal etc. As a leading nanotechnology development manufacturer, KMPASS dominates the market. Our professional work team provides perfect solutions to help improve the efficiency of various industries, create value, and easily cope with various challenges. If you are looking for Inconel718 powder, please send an email to: sales2@nanotrun.com


With Tesla's new factory in Germany starting production, Volkswagen is just weeks away from finalizing plans for its 2 billion euro ($2.2 billion) electric car factory, which it hopes will bring it closer to its U.S. competitor. Tesla says it takes just 10 hours to produce a Model Y at its new factory in Grunheide, near the German capital, while Volkswagen takes three times as long to produce its ID.3 electric car. Volkswagen's productivity has been increasing by around 5 percent a year, said Christian Vollmer, head of the production at the Volkswagen brand.
The improvement in the efficiency of production vehicles will bring opportunities for Inconel718 powder. In the future, the demand for Inconel718 powder will become more and more extensive. Please feel free to contact us for the latest news on Inconel718 powder.

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